Materials / ABS CNC Machining

ABS CNC Machining


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CNC-machining-Materials-ABS
CNC Machined Plastics

About ABS for CNC Machining

ABS, or acrylonitrile butadiene styrene, is a widely used thermoplastic that has become common due to its relatively low cost and excellent toughness. CNC machining in ABS is a cost-effective way to cut parts into custom shapes without the need for expensive molds, particularly for prototypes, jigs and fixtures, and low-volume production.


ABS (acrylonitrile butadiene styrene) plastic is used in a wide array of industries due to its low cost, manufacturability, and exceptional mechanical properties. It is found in a vast number of consumer products and is also used extensively in the automotive industry. CNC machined ABS exhibits remarkable toughness, rigidity, and shock absorbance characteristics, especially for such an inexpensive material.

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General ABS

ABS has good dimensional stability, excellent impact strength, and is easily machined. This makes CNC machined ABS ideal for applications that require low-cost and hard-wearing parts such as tool enclosures and casings.





Generic ABS Properties

Tensile Strength, Yield (MPa) Elongation at Break (%) Hardness (Rockwell M) Heat Deflection Temperature (°C) at 0.46 MPa Melting Point (°C)
40.8 53.6% 108 98.2 268




ABS at a Glance





Applications Advantages Disadvantages Lead Time Tolerances
Product housings, fixtures and jigs, vehicle dashboards High-impact resistance, low cost, chemical resistance Not viable for high-temperature applications, damaged by solvents, poor UV stability Starting at 2 days Standard ±0.010"; ±0.002" are achievable; sub-±0.002" are available after manual review




Finishes

Surface finishes are rarely applied to CNC machined ABS because most would impede the material’s inherent optical properties. In cases where a finish is needed, opt for one that enhances these properties.


Standard (As-Machined): Visible tool marks on any cut face will show as swirls. Bead Blast: Makes the ABS a matte frosted appearance and mitigates visible tool marks. Custom Polishing: ABS can be polished for additional clarity through chemical processes or manual progressive wet sanding at additional costs. This can be requested by selecting "Other" on the FlagShip Instant Quoting Engine®.
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Cost-saving Design Tips ABS is a relatively inexpensive engineering plastic, however, to further save on machining costs, try the following:

Design to standard sizes: ABS is typically supplied in sheets of varying thicknesses and extruded forms such as tubes and solid bars. Designing parts to fit within the dimensions of off-the-shelf sheet and bar stock will keep costs to a minimum. If the required part is too large, consider breaking it into multiple components that can then be glued or fastened together after machining. Tolerancing: Achieving extra-tight tolerances with plastics like ABS can be challenging. We recommend only calling out tolerances tighter than +/- 0.005" for critical features to reduce the increased scrap, cost, and lead times associated with tight tolerances.
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